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Mesh Belt Sinter Furnace

Description
Mesh belt sinter furnace is mainly used for high temperature sinter of powder metallurgy ferrous and copper parts, such as oil bearing, gear, clutch plate, bushing, sleeve, etc.

Technical Features
1. The furnace is configured with RBO rapid binder removal system as required.
2. Module type heating element is used , which is convenient for maintenance and replacement without stop the furnace.
2. All fiber refractory structure guarantees faster heating rate and less energy consumption.
3. Mesh belt sintering furnace uses hanging roof structure, which is convenient for maintenance and replacement of muffle.
4. Fast cooling system is available that is mainly for hardening the ferrous material.
5. It has functions of remote control operation, remote malfunction diagnosis and remote program update functions.

Optional Configuration of Mesh Belt Sinter Furnace
1. Refractory material: silicate aluminum fiber/ceramic fiber felt
2. Heater material: 0Cr21Al6Nb, 0Cr27Al7Mo2
3. Muffle material: SiC+SiN/heat resistant steel
4. Mesh belt material: SUS310S, SUS314, SUS304
5. Process gas control: Volume/mass flow-meter, manual value/auto value, Foreign brand/Chinese brand
6. Operation panel: simulation screen/touch screen/industrial computer
7. PLC: OMRON/Siemens
8. Temperature controller: SHIMADEN/EUROTHERM
9. Thermocouple: C type/K type/N type (tungsten sheath/Moly sheath/ceramic sheath)
10. Recorder: Paperless recorder/paper recorder, Foreign brand/Chinese brand
11. Electric components: CHINT/Schneider/Siemens

Specifications of Mesh Belt Sinter Furnace
Spec\Model MBSF-150/65-4 MBSF-220/80-5 MBSF-300/100-6 MBSF-460/100-7 MBSF-610/125-7
Belt (mm) 150 220 300 460 610
Muffle (mm) 65 80 100 100 125
Heating zone 4 5 6 7 7
Heating zone length (mm) 1500+3600 2600+3600 2600+6000 4600+6000 4600+6000
Max.temperature (°C) 1150 1150 1150 1150 1150
Temperature Uniformity (°C) ±5 ±5 ±5 ±5 ±5
Heating Power (kW) 60 90 120 250 400
Process gas of mesh belt sintering furnace N2/3H2+N2/H2/CH4 N2/3H2+N2/H2/CH4 N2/3H2+N2/H2/CH4 N2/3H2+N2/H2/CH4 N2/3H2+N2/H2/CH4
Gas consumption (m³/h) 6 10 15 20 30
Total size L×W×H (mm) 13500 × 1300 × 1600 15500 × 1400 × 1700 20000 × 1500 × 1800 23500 × 1700 × 1900 23500 × 1900 × 2000
The above specifications are defined according to ferrous part sinter. The above parameters can be adjusted to the process requirements, they are not as acceptance standard, the detail spec. will be stated in the technical proposal and agreements.
 
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